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Maintenance of ro-ro ramps and passenger gangways

Published 20 September 2026 · 9 min read · 1,745 words

In brief

Ro-ro ramps and passenger boarding gangways are structures under constant load cycles with critical parts underwater. Diving on them means inspecting supports, hinges, foundations and guide elements, almost always in short gaps between port calls with the terminal operating around them.

Some port structures fail slowly and give warning, and others work at their limit every day without anyone looking at them. Ro-ro loading ramps and passenger boarding gangways belong to the second group. They're mechanical and structural elements at once, they take a regime of use with no comparison anywhere else in the port, and the parts that suffer most are exactly the ones you can't see.

The underwater work tied to them isn't glamorous and is fairly technical. There's no depth, no bell, no gas mixes, and almost never a long campaign. There are short, precise inspections, squeezed into gaps between port calls, for a client who needs a clear answer and can't afford to close the terminal.

What exactly is underwater

A ro-ro ramp is a hinged deck that connects the quay to the ship's stern or bow door. It rises and falls to match the tide and the ship's changing draught as it loads and unloads. That hinge rests on a fixed structure — piles, pile caps or a foundation block — that in many cases is partly or fully submerged, and the pivot axis usually sits within the tidal range or below it.

Around it are auxiliary elements that also work hard: dolphins or guide piles the ship rests against during manoeuvring, stops, fenders with their chains and fittings, and sometimes counterweights or drive systems with low-set parts. At passenger terminals, boarding gangways add their own supports and support structure, following the same logic but with smaller loads and even stricter availability demands.

Under all of that is the seabed, which is where the quietest failure happens: scour. The combination of current, propeller and thruster wash during manoeuvres, and a geometry that speeds up the flow, can hollow out the material under a foundation with no visible sign from above. Checking the immediate seabed isn't an extra to the scope: it's one of the main reasons for the inspection.

Why they degrade faster than the rest of the quay

The answer lies in the number of cycles. A conventional quay wall carries more or less static loads and wave action. A ro-ro ramp takes, on every port call, the end resting on the ship, the weight transfer of trucks and trailers crossing one after another, and the release. On a ferry route with several rotations a day, that's thousands of cycles a year on the same points.

Fatigue concentrates where stresses concentrate: weld seams near the supports, joints between deck and structure, bushings and hinge pins, foundation anchorages. On top of that comes corrosion, which in the splash zone — alternately wet and aired — is the most aggressive in the whole structure, and direct impact: berthings aren't always gentle, and every hit leaves something behind.

The operational problem is that these facilities rarely stop. A ferry terminal with a daily service doesn't have the maintenance window a bulk cargo quay has. Maintenance gets done with the facility live, or it doesn't get done, and that's why a well-planned underwater inspection is often the only reliable information the operator has on the real condition of their asset.

Working between port calls

The window is what defines this specialty. At a busy terminal, the gap between one ship leaving and the next arriving can be a matter of minutes, and it isn't always kept: a delay at the point of origin pushes the whole schedule back. That forces a different way of working from the usual one.

First, the rig-up happens beforehand. The team has to be deployed, tested and briefed by the time the window opens, not starting then. Second, the scope is broken into pieces. Each dive has a tight, small objective — this support, this length of pile, this reading — so that an interruption doesn't mean losing the work already done. Third, waste is accepted: part of the team's hours are paid for being available, not for being in the water, and the budget has to reflect that from the quote stage.

Coordination with the terminal is the other half of the matter. You need a contact with real authority over the berth, direct and constant communication, and a formal agreement on the conditions for a stop. This is permit to work in the strict sense: the ramp is physically locked out, the ship's movements are suspended, and nobody enters the water until that's been verified by someone who can verify it. A radio message saying the next ship is running late isn't a guarantee.

The specific risk

Almost all the danger in this work comes from one source: something moving while someone is underneath. The ramp could be operated by mistake, the ship could start manoeuvring, a thruster could start up. Any one of those three things with a diver working at the hinge or between the structure and the hull has irreversible consequences.

The defence is the same as for any energised equipment: verified isolation and lockout, with physical interlocking and the key or padlock under the diving supervisor's control, not the terminal operator's. Responsibility isn't delegated to a heads-up.

The rest of the risks belong to the port environment: poor or zero visibility forcing work by feel, traffic from support craft, ropes and debris on the bottom, currents in the tidal range, and surfaces with sharp encrustations. Nothing extraordinary, all of it manageable, as long as the team doesn't assume that a shallow, short job is a minor one.

What the diver delivers

The product of this work is information that supports expensive decisions. That's why the profile that's sought is an inspector's, not just a diver's. What's asked for is ultrasonic thickness measurements at points defined by the engineer, assessment of the condition of welds and mechanical elements, checking of clearances in shafts and bushings, readings of cathodic protection and anode condition, and a survey of the seabed around the foundations.

And all of that is expected to arrive in a informe bien construidoreport: findings referenced to a grid or a diagram, video and photography with scale and identifiable location, tabulated values comparable with previous inspections, and a description of the condition that an engineer who wasn't there can use. In structures of this kind, the value is in the series: comparing this year's reading with last year's is what catches the trend before it becomes a problem.

A stable niche within port work

For the commercial diver, this type of job is part of the regular portfolio of port and marine construction work. It doesn't pay like offshore, nor does it bring you closer to saturation, but it has two virtues: it's predictable and it builds loyalty. Terminals come back to whoever knows their facility, because the inspection history is worth more when the same team always carries it out.

Anyone wanting to specialise in this line should steer their training towards the underwater inspection qualification and towards mechanical work — hydraulic tools, load handling, rigging — more than towards depth. The companies that cover this niche tend to be regional marine construction contractors, identifiable through the company directory, and they hire for continuity rather than for a campaign. It's a trade job, not an adventure, and that's exactly where its value lies.

Frequently asked questions

What gets inspected under a ro-ro ramp?

The supports and foundations the structure rests on, the hinges and shafts that are submerged or within the tidal range, the piles and pile caps holding it up, the guide and stop elements the ship berths against, and the cathodic protection of the whole assembly. Also the immediate seabed, because scour under the foundation is one of the most serious and least visible failures.

Why do these structures wear so much?

Because they accumulate load cycles at a rate no other port structure withstands. Every port call means bearing a load, transferring the weight of heavy vehicles, and releasing it, several times a day, every day of the year. On top of that come the impacts of berthing itself, splash-zone corrosion, and the fact that many facilities run without long maintenance shutdown windows.

How much time is there to work between port calls?

It depends on the route, but at high-traffic terminals the windows run from minutes to a couple of hours and aren't always kept. That calls for different preparation: the team has to be rigged and tested before the gap opens, the scope of each dive has to be short and self-contained, and you have to accept that a ship running late can wipe out the whole day's work.

Is this dangerous work?

It has specific risks that call for strict control. The main one is movement of the structure and the ship: nobody is underwater while there's a berthing, unberthing or ramp movement in progress, and that's guaranteed with physical lockout and a formal agreement with the terminal, not a verbal warning. On top of that come port traffic, poor visibility and the possible presence of thrusters.

Do you need to know structural inspection?

It's what's valued most. The client is buying a report that supports maintenance decisions, so what's asked for is ultrasonic thickness measurement, assessment of welds and mechanical elements, cathodic protection readings, well-referenced photographic and video records, and the ability to describe findings precisely. A diver who only knows how to go down and look adds little in this job.

Can it be repaired underwater, or does the ramp have to come out?

It depends on the element. Cleaning, anode replacement, localised protection repairs, reinforcements and some cutting and welding work can be done in situ. Shafts, hinges and major mechanical parts usually require removal and dry work. A good part of the inspection's value lies precisely in determining in good time which of the two paths applies.

Published 11 September 2026 · By Arthur More, professional saturation diver

Photo: ell brown · CC BY-SA via Openverse

This article is part of our in-depth guide to how dangerous commercial diving really is — the complete picture, with sources.

This article is part of our in-depth guide to how dangerous commercial diving really is — the complete picture, with sources.

This article is part of our in-depth guide to how dangerous commercial diving really is — the complete picture, with sources.

Full guide

This article is part of our in-depth guide to how dangerous commercial diving really is — the complete picture, with sources.

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